Industrial Heavy Duty UHMW-PE Conveyor Roller Anti Corrosion

UHMWPE/HDPE idlers rollers are well used for very difficult transportation conditions and require no maintenance. The rollers have nice qualities of wear resistance, anti-corrosion, anti-friction with low noise and vibration.
They are widely used in metallurgy, coal mines, chemical, grain storage, building materials, ports, seasalt making, and electric power industries.

Specification

Characteristics

-High density material

-Low noise and friction

-Wear resistance, anti-corrosion

-50% lighter than steel rollers

-Power Saving, cost Saving, Recyclable

-Suitable for high humidity and high pollution environments

-Long service time

Application

Conveyor rollers/idlers include flat carrying idlers, flat return idlers, trough idlers, transition idlers, etc. Idlers are used in these industries: steelworks, port, coal mine, power plant, cement mill, etc

Production Process

-Pre-Treatment:

All the pipes are treated by sandblasting to clean rust in order to make pipe surface to be rough, easy for paint spraying.

-Pipe Cutting:

After the treatment, the pipes are cut into fixed length.

-End Boring:

It is a process to enlarge inner diameter of pipes. By using automatic double end boring machine, roller pipe can be treated coaxially to make sure perfect fit with bearing house.

-Bearing House Welding:

Two bearing houses are pressed into the pipe, and welded together with the pipe.

-Painting & Surface Treatment:

Electrostatic painting, or customized painting demands.

-Shaft Cutting:

The shafts are cut into fixed length.

-Flat Milling:

The shaft is treated at two ends, making into the flat ends.

-Final Assembling:

The pipe and the shaft are press-fitted together with bearing, seal, seal cover, circlip, making into a steel tube conveyor roller with the automatic press assembling machine.

Our company is science and technology development, production and operation, technical services in one, with 15 years of history of the enterprise I plant to rely on scientific and technological progress, adhere to the quality and efficiency of the road, formed from the new product development, manufacturing, sales and service of the whole process of quality assurance system.

I plant has a complete set of quality inspection system, strict management procedures, advanced testing equipment, testing means complete, from raw materials into the factory to the factory, each link is strictly checked. Enterprises with quality testing center, the center is equipped with laboratory, hardness laboratory, metallographic laboratory, testing room, mechanics laboratory, mechanical properties testing room, measuring and testing room, roller laboratory. A variety of testing equipment and equipment more than 30 units, mainly: length tester, ultrasonic flaw detector, wear testing machine, high frequency fatigue testing machine, all kinds of roller performance testing equipment, etc.. Through the above testing means, we can test and analyze the physical, chemical and mechanical properties of the finished products, semi-finished products and materials.

Our company has strong technical strength, product design using computer aided design and technology, has developed a number of domestic advanced level of new products, improve the market competitiveness of the product.